Panasonic Feeder Maintenance and Care Guide

Panasonic Feeder Maintenance and Care Guide

I. Daily Maintenance
Cleaning work

Clean the dust and stains on the surface of the feeder with a lint-free cloth every day

Use compressed air to blow away the residual components and debris inside the feeder

Special attention should be paid to cleaning the suction nozzle and the feeding channel

Lubrication inspection

Check the lubrication of each moving part every week

Use special lubricating oil to lubricate the guide rails, bearings and other parts in an appropriate amount

Avoid lubricating oil contaminating the feeding area

Gas line inspection

Check whether the gas line connection is firm and whether there is any gas leakage

Regularly drain the accumulated water in the gas source treatment unit

Ensure that the air pressure is within the range required by the equipment (usually 0.4-0.6MPa).

Second, regular maintenance
Monthly maintenance

Disassemble and thoroughly clean the feeding mechanism

Check the wear conditions of transmission components such as belts and gears

Calibrate the feeding accuracy to ensure the accurate position of the components

Quarterly maintenance

Check whether the electrical connections are loose

Test whether the functions of each sensor are normal

Replace severely worn parts such as suction nozzles and feeding wheels

Annual maintenance

Conduct a comprehensive inspection and performance test

Replace all vulnerable parts

Carry out professional calibration and parameter adjustment

Iii. Common Fault Handling
The feeding is not smooth

Check whether there are any foreign objects blocking the material tape channel

Confirm whether the feeding gear is worn or loose

Adjust the feeding tension setting

Malabsorption

Clean or replace the suction nozzle

Check whether the vacuum pipeline is leaking

Adjust the suction height and position

False operation alarm

Check whether the sensor is dirty or damaged

Confirm whether the parameter Settings are correct

Check for electrical connection problems

Iv. Precautions
Maintenance is carried out using original factory parts and special tools

Be sure to cut off the power supply and gas source before maintenance

Record the content and time of each maintenance and establish equipment files

Non-professionals are not allowed to disassemble the core components without authorization

Regularly participate in the technical training organized by the manufacturer

Through standardized maintenance and care, the service life of Panasonic feeders can be significantly prolonged, production efficiency and product quality can be enhanced, and downtime due to faults can be reduced. It is recommended to formulate a personalized maintenance plan based on the actual usage situation.