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Global Soul Limited liyi@gs-smt.com 86-755-27962186

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Global Soul Limited

HIGH QUALITY

Trust Seal, Credit Check, RoSH and Supplier Capability Assessment. company has strictly quality control system and professional test lab.
Global Soul Limited

DEVELOPMENT

Internal professional design team and advanced machinery workshop. We can cooperate to develop the products you need.
Global Soul Limited

MANUFACTURING

Advanced automatic machines, strictly process control system. We can manufacture all the Electrical terminals beyond your demand.
Global Soul Limited

100% SERVICE

Bulk and customized small packaging, FOB, CIF, DDU and DDP. Let us help you find the best solution for all your concerns.

2011

Year Established

100+

Employees

500+

Customers Served

15000000+

Annual Sales

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China Global Soul Limited
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Global Soul Limited

Address: Room F3B-016, B Block, Hao Yun Lai Bussiness Building, Liutang road , Bao'an District , Shenzhen, China
Fax: 86-0755-27678283
Phone: 86-755-27962186
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Lastest company cases about
2025/09/10
"Precise Matching, Win-win Cooperation! We sincerely seek partners for SMT machine nozzle products."
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Lastest company cases about Precision mounting, accurate core: ASMPT custom suction nozzles, designed for ultimate precision
2025/09/08
Precision mounting, accurate core: ASMPT custom suction nozzles, designed for ultimate precision
.gtr-container-a5b8c1d4 { font-family: Verdana, Helvetica, "Times New Roman", Arial, sans-serif; color: #333; line-height: 1.6; padding: 15px; max-width: 100%; box-sizing: border-box; overflow-x: hidden; } .gtr-container-a5b8c1d4 p { font-size: 14px; margin-bottom: 1em; text-align: left; word-break: normal; overflow-wrap: normal; } .gtr-container-a5b8c1d4 .gtr-heading-main-a5b8c1d4 { font-size: 18px; font-weight: bold; margin-bottom: 1.5em; color: #0056b3; text-align: left; } .gtr-container-a5b8c1d4 .gtr-section-title-a5b8c1d4 { font-size: 16px; font-weight: bold; margin-top: 2em; margin-bottom: 1em; color: #0056b3; text-align: left; } .gtr-container-a5b8c1d4 ul, .gtr-container-a5b8c1d4 ol { list-style: none !important; margin: 0 0 1em 0 !important; padding: 0 !important; } .gtr-container-a5b8c1d4 ul li, .gtr-container-a5b8c1d4 ol li { font-size: 14px; margin-bottom: 0.5em; padding-left: 25px; position: relative; text-align: left; line-height: 1.6; } .gtr-container-a5b8c1d4 ul li::before { content: "•"; color: #0056b3; font-weight: bold; position: absolute; left: 0; top: 0; width: 20px; text-align: center; } .gtr-container-a5b8c1d4 ol li::before { content: counter(list-item) "."; counter-increment: none; color: #0056b3; font-weight: bold; position: absolute; left: 0; top: 0; width: 20px; text-align: right; padding-right: 5px; } .gtr-container-a5b8c1d4 .gtr-contact-info-a5b8c1d4 { margin-top: 2em; padding: 15px; border: 1px solid #ddd; border-radius: 4px; background-color: #f9f9f9; text-align: left; font-size: 14px; } .gtr-container-a5b8c1d4 .gtr-contact-info-a5b8c1d4 strong { color: #0056b3; } .gtr-container-a5b8c1d4 .gtr-contact-info-a5b8c1d4 a { color: #0056b3; text-decoration: none; font-weight: bold; } .gtr-container-a5b8c1d4 .gtr-contact-info-a5b8c1d4 a:hover { text-decoration: underline; } @media (min-width: 768px) { .gtr-container-a5b8c1d4 { max-width: 960px; margin: 20px auto; padding: 30px; box-shadow: 0 2px 8px rgba(0, 0, 0, 0.1); border-radius: 8px; } .gtr-container-a5b8c1d4 .gtr-heading-main-a5b8c1d4 { font-size: 24px; text-align: center; } .gtr-container-a5b8c1d4 .gtr-section-title-a5b8c1d4 { font-size: 20px; } } Precision mounting, accurate core: ASMPT custom suction nozzles, designed for ultimate precision Challenges in mounting tiny components are frequent? ASMPT custom suction nozzles ensure every suction is precise and reliable. In the field of electronic manufacturing, precise mounting is the key to determining the performance and reliability of products. Especially when it comes to increasingly miniaturized chips and complex components, general-purpose suction nozzles often fall short. ASMPT custom suction nozzles are specifically designed to address the challenges of high-precision and high-difficulty mounting, ensuring stable and efficient performance in advanced packaging and ultra-high-density applications. I. Why is it necessary to customize suction nozzles? In modern electronic manufacturing, it has become common for components to be tiny in size, have special shapes or be made of sensitive materials. Especially for microchips smaller than 200μm, which are light in weight and irregular in shape, there are extremely high requirements for adsorption pore size and negative pressure strength. When facing these situations, universal suction nozzles are prone to: Unstable adsorption: The chip shifts or drops during movement Precision deviation: Inaccurate mounting position affects product yield Surface damage: Mismatched suction nozzles may damage the surface of sensitive components Ii. Core Advantages of ASMPT Customized Suction Nozzles With its profound accumulation in the field of precision manufacturing, ASMPT offers you a comprehensive customized nozzle solution, highlighting outstanding value Ultimate matching, precise adsorptionWe precisely design based on your specific chip size, weight and shape to ensure that the nozzle aperture and negative pressure intensity are exactly in line with the component requirements. Even microchips smaller than 200μm can be stably sucked. Excellent material quality and long-lasting durabilitySpecial materials are selected to ensure that the suction nozzle maintains stable performance during long-term use. For high-temperature process environments, we offer special high-temperature resistant nozzles that effectively resist the influence of thermal expansion, ensuring outstanding performance even in harsh conditions. Intelligent integration, seamless compatibilityThe ASMPT custom nozzle can be perfectly matched with your existing ASMPT die bonding machine. It integrates a real-time pressure feedback system. Once the pressure fluctuation exceeds the threshold, it will automatically alarm or stop the operation to prevent production defects. Easy to maintain and economically efficientThe design takes into account the daily maintenance requirements, is easy to clean and replace, and reduces downtime. Regular ultrasonic cleaning can keep the pore size unobstructed and ensure long-term stable adsorption performance. Iii. Wide application scenarios ASMPT custom suction nozzles have demonstrated their outstanding value in multiple high-precision fields: Advanced packaging applications: Supports high-density applications with a minimum mount pitch of 50μm Microchip mounting: Specifically designed for microchips smaller than 200μm High-temperature process environment: High-temperature resistant design, suitable for adhesive packaging processes Special-shaped components: Provide customized solutions for non-standard components Iv. Our Professional Services By choosing ASMPT custom suction nozzles, you get more than just a product Professional technical assessment: Our team of engineers will evaluate whether the size and weight of your chip fall within the adsorption parameters of the equipment Complete solution: We offer a full range of services from nozzle selection to pressure system commissioning Continuous technical support: Regular calibration reminders and maintenance suggestions to ensure that the equipment is always in the best condition Precision manufacturing starts from every detail. ASMPT custom suction nozzles will help you solve the problem of mounting tiny components and significantly improve production yield and efficiency. Contact our technical experts immediately to tailor a precise suction nozzle solution for you If the part number isn’t listed on our website please email : liyi@gs-smt.comand we will get you pricing ASAP!
Lastest company cases about S600P PLUS Flux Spray Preheating Integrated Machine (New Model)
2025/09/01
S600P PLUS Flux Spray Preheating Integrated Machine (New Model)
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The consistency of spray preheating is good, which improves the welding quality. Multiple preheating modes It can be set to stay mode (in conjunction with fully automatic tin immersion machines) and traditional non-stay mode (in conjunction with modular wave soldering or traditional wave soldering). Product parameters Parameter Value Model S600 PLUS (Preheating stay Type) External Size L*W*H L1600mm*W130mm*H1650mm Note (excluding fan height 250-350MM) Weight APPROx.380kg Control Mode PLC+ touch screen PCB transmission height PCB conveyor height750±30mm Transport speed Conveyor speed0-3000mm/min Transmission direction Conveyor direction left ~ right (customizable right ~ left) PCB edge space PCB edge space≥3mm Track amplitude adjustment width Conveyor width adjustingMAX50-350mm Amplitude modulation mode Width adjusting mode manual Nozzle quantity 1 Nozzle type High atomization imported nozzle Drive mode Mobile spray Component height 60MM above and 40mm below (Other heights can be customized) Capacity Material tank volume3L The exhaust air volume requirement is Draft capacity of more than 10m ³ /min Exhaust fans are standard equipment Power supply 380V three-phase five-wire power supply Total power 6.5KW/1.5-2KW Pressure 0.4-0.6Mpa S600D PLUS Fully Automatic Immersion Welding Machine (New Model) Supports small-board and multi-board immersion welding mode Technical highlights Precision wheeled transmission, higher efficiency Multi-plate simultaneous welding mode (single-plate/multi-plate mode can be switched) Precision conduction and temperature control technology for tin furnaces (smaller temperature difference, more energy-efficient and durable It is equipped with a highly efficient exhaust system Main features 7-inch industrial touch screen control + intelligent PLC system Intelligent precision closed-loop servo stepping + imported lead screw lifting system 100KG-120KG small-capacity lead-free tin furnaces. Automatic tin slag cleaning function Two-stage conveying system + manual width adjustment device Dual stepper motors + Wheeled transmission (no loss) Automatic Detection Technology for Tin Furnace Liquid Level (Optional) Ductile iron heating Plate (Rio Tinto patent, 40% energy saving) Strong Wind Refrigeration device Fully automatic plate feeding mode Tin furnace over-temperature protection + preheating over-temperature protection Safety switch for the immersion welding area Main technical parameters Parameter Value The maximum adjustable width of the PCB board is 50 to 300mm (maximum supported: 450MM) The transportation height of the PCB board is 750±20mm The transportation speed of the PCB board is 0 to 1.8 meters per minute The transportation Angle (soldering inclination Angle) of the PCB board is 0 to 7 degrees The transportation direction of the PCB board is from left to right The maximum height limit for components on the PCB board is .80mm Maximum production capacity 25 seconds per cycle Immersion welding area 450X300MM Tin furnace power 7.2kw Tin melting capacity of the tin furnace 120KG Tin furnace temperature room temperature to 350℃ Control accuracy ±1℃ Temperature control mode P.I.D+SSR The overall machine control mode touch screen +PLC Power supply 220V The starting power is 7.5kw The normal operating power is 1.5kw Gas source 4 to 7KG/ cm ² The external dimensions are L1450*W1050*H1500mm Weight 480kg
Lastest company cases about FUJI Head unit for sales
2025/08/21
FUJI Head unit for sales
.gtr-container-f7h2k9 { font-family: Verdana, Helvetica, "Times New Roman", Arial, sans-serif; color: #333; line-height: 1.6; padding: 15px; box-sizing: border-box; max-width: 100%; overflow-x: hidden; } .gtr-container-f7h2k9 p { font-size: 14px; margin-top: 0; margin-bottom: 1em; text-align: left !important; } .gtr-container-f7h2k9 .gtr-title-f7h2k9 { font-size: 18px; font-weight: bold; margin-bottom: 1em; color: #0056b3; text-align: left; } .gtr-container-f7h2k9 .gtr-section-title-f7h2k9 { font-size: 16px; font-weight: bold; margin-top: 1.5em; margin-bottom: 1em; color: #0056b3; text-align: left; } .gtr-container-f7h2k9 .gtr-contact-f7h2k9 { font-size: 14px; margin-top: 1.5em; margin-bottom: 1.5em; text-align: left; } .gtr-container-f7h2k9 .gtr-contact-f7h2k9 a { color: #007bff; text-decoration: none; font-weight: bold; } .gtr-container-f7h2k9 .gtr-contact-f7h2k9 a:hover { text-decoration: underline; } .gtr-container-f7h2k9 ul.gtr-product-list-f7h2k9 { list-style: none !important; margin: 0 !important; padding: 0 !important; } .gtr-container-f7h2k9 ul.gtr-product-list-f7h2k9 li { position: relative; padding-left: 20px; margin-bottom: 8px; font-size: 14px; text-align: left; } .gtr-container-f7h2k9 ul.gtr-product-list-f7h2k9 li::before { content: "•"; position: absolute; left: 0; color: #007bff; font-weight: bold; font-size: 14px; line-height: 1.6; } .gtr-container-f7h2k9 ul.gtr-product-list-f7h2k9 li strong { font-weight: bold; color: #333; } @media (min-width: 768px) { .gtr-container-f7h2k9 { padding: 25px; } .gtr-container-f7h2k9 .gtr-title-f7h2k9 { font-size: 20px; } .gtr-container-f7h2k9 .gtr-section-title-f7h2k9 { font-size: 18px; } } The Global Soul Limited Promise on SMT head unit Our company has a large number of New/used/surplus quality FUJI and Panasonic work heads for you to choose from. If the part number isn’t listed on our website please email : liyi@gs-smt.com and we will get you pricing ASAP! Fuji Head Unit for sales: H01 HEAD (AUTO BACKUP PIN EQUIPMENT) AA15X18 AA15X12 AA15X17 AA15X25 H01 HEAD UH00600 UH00663 UH00652 UH00662 UH00677 H02 HEAD UH02633 UH02610 UH02604 H02F,H02 HEAD (AUTO BACKUP PIN EQUIPMENT) AA71A11 AA71A01 AA71A02 H04 HEAD (AUTO BACKUP PIN EQUIPMENT) AA15Y18 AA15Y13 AA15Y25 H04 HEAD (Parts Presence Check Sensor Equipment) AA5SF09 AA5SF08 AA5SF03 AA5SF12 H04 HEAD UH00851 UH00835 UH00850 UH00835 UH00870 H04SF H04S HEAD 2UGKHE000127 2UGKHE000106 2UGKHE000105 H08 HEAD (AUTO BACKUP PIN EQUIPMENT) AA15W17 AA15W25 AA15W13 H08 HEAD 2UGKHC000113 2UGKHC000115 H08M HEAD (AUTO BACKUP PIN EQUIPMENT) 2UGKHF000120 2UGKHF000114 2UGKHF000157 H08MQ HEAD (Head with part side recognition) 2UGKHF000120 2UGKHF000114 2UGKHF000157 H08Q HEAD (Head with part side recognition) AA6SR27 AA6SR23 AA6SR42 AA6SR06 H12HS HEAD (AUTO BACKUP PIN EQUIPMENT) AA74A06 AA74A14 H12HSQ HEAD (Head with part side recognition) AA74B25 AA74B19 AA74B41 H12S HEAD (AUTO BACKUP PIN EQUIPMENT) AA3KN07 H12S HEAD UH01523 H12SQ HEAD (HEAD WITH PART SIDE RECOGINITION) AA6ST06 H24 HEAD 2UGTHA000100 H24G HEAD (AUTO BACKUP PIN EQUIPMENT) 2UGTHA000134 H24S HEAD HE2D2 V12 HEAD (AUTO BACKUP PIN EQUIPMENT) AA9TG03 AA9TG11 AA9TG12 V12 HEAD UH03326 UH03319 UH03359 UH03363
Lastest company cases about The ASMPT X series trolleys and feeders have arrived
2025/07/10
The ASMPT X series trolleys and feeders have arrived
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Lastest company cases about SMT Custom Nozzles
2024/11/15
SMT Custom Nozzles
.gtr-container-k1p2q { font-family: Verdana, Helvetica, "Times New Roman", Arial, sans-serif; color: #333; line-height: 1.6; padding: 15px; margin: 0; box-sizing: border-box; overflow-wrap: break-word; } .gtr-container-k1p2q-title { font-size: 18px; font-weight: bold; margin-bottom: 15px; color: #0056b3; text-align: left !important; } .gtr-container-k1p2q-subtitle { font-size: 16px; font-weight: normal; margin-bottom: 20px; color: #555; text-align: left !important; } .gtr-container-k1p2q-paragraph { font-size: 14px; margin-bottom: 1em; text-align: left !important; line-height: 1.6; } .gtr-container-k1p2q-email { font-weight: bold; color: #007bff; text-decoration: none; } .gtr-container-k1p2q-image { max-width: 100%; height: auto; display: block; margin: 25px 0; border: 1px solid #ddd; box-shadow: 0 2px 5px rgba(0,0,0,0.1); } @media (min-width: 768px) { .gtr-container-k1p2q { padding: 30px; } .gtr-container-k1p2q-title { font-size: 24px; margin-bottom: 20px; } .gtr-container-k1p2q-subtitle { font-size: 18px; margin-bottom: 30px; } .gtr-container-k1p2q-paragraph { font-size: 15px; } } SMT Nozzles Huge cost savings on a massive range of SMT Nozzles and replacement SMT Nozzles We can make you huge cost savings on a massive range of replacement SMT Nozzles from stock for all leading SMT brands. Our expertly manufactured SMT Nozzles are designed as exact replacements for OEM parts and will function perfectly. We ship SMT Nozzles worldwide within 3 days if necessary and guarantee your satisfaction and fast delivery. We also carry a huge range of consumables and spare parts for a range of SMT equipment. If the part number isn’t listed on our website please email :liyi@gs-smt.comand we will get you pricing ASAP! Company profile: GS-SMT LTD is a leading suction nozzle expert. GS-SMT LTD provides a wide range of advanced automation equipment and assembly equipment solutions for the electronics manufacturing industry. GS-SMT LTD Mounting combines unique process technology with innovative and flexible platforms to provide global electronics manufacturers with comprehensive production solutions that meet the needs of surface mounting, component insertion, advanced semiconductor packaging, and terminal automation.
Lastest company cases about Factory SMT Lighting
2024/11/15
Factory SMT Lighting
.gtr-container-mno456 { font-family: Verdana, Helvetica, "Times New Roman", Arial, sans-serif; color: #333; padding: 20px; line-height: 1.6; box-sizing: border-box; max-width: 100%; overflow-x: hidden; } .gtr-container-mno456 p { font-size: 14px; line-height: 1.6; margin-bottom: 1em; text-align: left !important; } .gtr-container-mno456 .gtr-main-statement { font-size: 18px; font-weight: bold; margin-bottom: 20px; text-align: center; color: #0056b3; } .gtr-container-mno456 .gtr-section-title { font-size: 16px; font-weight: bold; margin-top: 20px; margin-bottom: 10px; color: #0056b3; } .gtr-container-mno456 video { max-width: 100%; height: auto; display: block; margin: 20px auto; border: 1px solid #ccc !important; box-shadow: 0 2px 5px rgba(0,0,0,0.1); } @media (min-width: 768px) { .gtr-container-mno456 { padding: 30px; } .gtr-container-mno456 .gtr-main-statement { font-size: 18px; } .gtr-container-mno456 .gtr-section-title { font-size: 18px; } } GS-SMT LTD and Ben Tuo provide advanced lighting solutions for the electronics manufacturing industry About us: We are a leading industrial lighting productivity and design specialist. GS-SMT LTD provides a wide range of advanced automation equipment and assembly equipment solutions for the electronics manufacturing industry. GS-SMT LTD Mounting combines unique process technology with innovative and flexible platforms to provide global electronics manufacturers with comprehensive production solutions that meet the needs of surface mounting, component insertion, advanced semiconductor packaging, and terminal automation.
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Lastest company news about Feeder Calibration
Feeder Calibration
.gtr-container-fdrcalib123 * { box-sizing: border-box; } .gtr-container-fdrcalib123 { font-family: Verdana, Helvetica, "Times New Roman", Arial, sans-serif; color: #333; padding: 15px; line-height: 1.6; } .gtr-container-fdrcalib123 p { margin-top: 0; margin-bottom: 15px; font-size: 14px; text-align: left; color: #444; } .gtr-container-fdrcalib123 .gtr-main-heading { font-size: 18px; font-weight: bold; margin-bottom: 10px; color: #222; } .gtr-container-fdrcalib123 .gtr-sub-heading { font-size: 16px; font-weight: normal; margin-bottom: 20px; color: #555; } .gtr-container-fdrcalib123 .gtr-section-title { font-size: 16px; font-weight: bold; margin-top: 25px; margin-bottom: 10px; color: #333; } @media (min-width: 768px) { .gtr-container-fdrcalib123 { max-width: 800px; margin: 0 auto; padding: 25px; } .gtr-container-fdrcalib123 .gtr-main-heading { font-size: 20px; } .gtr-container-fdrcalib123 .gtr-sub-heading { font-size: 18px; } .gtr-container-fdrcalib123 .gtr-section-title { font-size: 18px; } } Feeder Calibration SMT Global Soul Limited FCRR Facility / Feeder Calibration, Repair & Refurbishment Services OEM and CEM service companies must ensure they run efficiently with minimal waste caused by poor component placement. SMT feeders are integral within the SMT process ensuring parts are offered to the SMT machines accurately. If feeder calibration are ignored and not maintained correctly it can be very costly longer term with machine downtime due to feeders jamming / dropped wasted components / reworking misaligned components. SMT Global Soul Limited support many electronics brand companies with our first class feeder calibration, repair and refurbishment service. Our service can support your needs from a single to multiple feeders. Diagnostic Test & Evaluation Process As soon as we receive your feeders, we inspect them for missing, damaged or otherwise malfunctioning parts. The diagnostic report is presented to you advising you of each feeder condition, advising whether it just needs calibration or additional work is required to bring the feeder back to optimum running condition. Cleaning, Lubrication & Calibration Our highly trained engineers have full OEM training and are time served engineers. Before Feeder Calibration, we thoroughly clean the feeders and lubricate the essential mechanical components. Calibration takes place, feeders aligned and tested on our simulation rigs which run up to 40K parts per hour. Feeders are then carefully repackaged and returned in excellent working condition. Service Quality & Traceability Each feeder is signed off by our engineers and is marked with our confirmation label. The label also provides you with traceability of service details in the unlikely event of the feeder still malfunctioning. Our service to you is high quality, ensuring that the refurbishment costs deliver an outstanding ROI, enabling your machines to run at optimum output and prolonging the life of your equipment!
Lastest company news about ASMPT Strategic Rebalancing: The Growth and Trade-offs Behind the SMT Division's Evaluation
ASMPT Strategic Rebalancing: The Growth and Trade-offs Behind the SMT Division's Evaluation
.gtr-container-xyz789 { font-family: Verdana, Helvetica, "Times New Roman", Arial, sans-serif; color: #333; line-height: 1.6; max-width: 100%; padding: 15px; box-sizing: border-box; } .gtr-container-xyz789 .gtr-main-title { font-size: 16px; font-weight: bold; margin-bottom: 20px; text-align: left; color: #1a1a1a; } .gtr-container-xyz789 .gtr-section-heading { font-size: 16px; font-weight: bold; margin-top: 25px; margin-bottom: 15px; text-align: left; color: #2a2a2a; } .gtr-container-xyz789 .gtr-sub-heading { font-size: 15px; font-weight: bold; margin-top: 20px; margin-bottom: 10px; text-align: left; color: #3a3a3a; } .gtr-container-xyz789 p { font-size: 14px; margin-bottom: 1em; text-align: left !important; word-break: normal; overflow-wrap: normal; } @media (min-width: 768px) { .gtr-container-xyz789 { max-width: 960px; margin: 0 auto; padding: 30px; } .gtr-container-xyz789 .gtr-main-title { font-size: 18px; } .gtr-container-xyz789 .gtr-section-heading { font-size: 18px; } .gtr-container-xyz789 .gtr-sub-heading { font-size: 16px; } } ASMPT Strategic Rebalancing: The Growth and Trade-offs Behind the SMT Division's Evaluation Liongate Semiconductor Research & Development News, January 23 - ASMPT (stock code on the Hong Kong Stock Exchange: 0522, formerly known as ASM Pacific Technology), the world's largest supplier of semiconductor component integration and packaging equipment, recently officially announced the launch of a strategic option assessment for its Surface Mount Technology Solution Division (referred to as the "SMT Division"). The company officially changed its name to ASMPT Limited in August 2022 and announced that it would integrate its global business under the ASMPT brand. The headquarters is located in Singapore, and its core business covers two divisions: semiconductor solutions and SMT solutions. The core foundation of its SMT business originated from the classic acquisition of Siemens' surface mount machine business in 2011. This strategic assessment has also become an important strategic rebalancing for its layout of the SMT business. This move is a crucial measure for the company's strategic transformation, aiming to explore the long-term optimal development path for the SMT division, while further focusing on the semiconductor solution division with strong growth potential, effectively enhancing shareholder value, and comprehensively safeguarding the rights and interests of all stakeholders including employees, customers, and suppliers. Morgan Stanley has been appointed as the exclusive financial advisor for this strategic assessment. Strategic assessment: Maintain the pace of optimization and explore multiple paths This strategic assessment of the SMT division is a continuation of ASMPT's ongoing strategic optimization efforts in recent years. In August 2025, the wholly-owned subsidiary of the company, Advanced Semiconductor Equipment (Shenzhen) Co., Ltd. (AEC), initiated a voluntary liquidation. This move was not due to operating losses (AEC's internal revenue in 2024 was 485 million yuan and its net profit was 20.6 million yuan), but was aimed at optimizing the global supply chain layout, enhancing cost competitiveness and operational resilience. The related reorganization is expected to incur a cost of 360 million yuan. After completion, it is estimated that annual cost savings will be approximately 115 million yuan. The funds will be directed towards cutting-edge research and development in areas such as next-generation adhesive-free hot-press bonding equipment, to support the growth of the core business. This strategic assessment will cover various possibilities, including but not limited to business divestiture, establishing joint ventures, going public through spin-offs, or retaining the division and strengthening strategic resource support. The core objective is to ensure the long-term stable operation and value creation of the SMT division. SMT Division: High-quality assets, strong growth momentum As the global market and technology leader in SMT field, the ASMPT SMT division has established a unique competitive advantage through its profound process expertise, innovative technological achievements, and industry-leading integrated software and hardware solutions. This asset is an important and valuable asset of the company, and the core of this asset stems from the technology and brand accumulation of the Siemens SIPLACE surface mount machine business. Its business covers multiple end markets such as automobiles, industry, consumer electronics, and semiconductors. It can flexibly adapt to complex scenarios including multi-variety and small-batch production, high-speed and large-batch production, as well as advanced packaging technologies. In terms of products, it possesses core hardware such as DEK high-precision printing machines and SIPLACE surface mounters. The newly developed SIPLACE V platform has completed the upgrade of the product line. In the software domain, the self-developed modular manufacturing execution system (MES) has scalability and cloud deployment capabilities, and can be seamlessly integrated with enterprise-level systems and factory automation solutions. In terms of financial performance, the SMT division of the company has shown a strong growth momentum. In the third quarter of 2025, the company achieved revenue of 1.78 billion Hong Kong dollars (approximately 227.5 million US dollars), representing a year-on-year growth of 14.6% and a quarter-on-quarter growth of 28.0%. The main driving force for this growth came from the delivery of AI servers in the Asian market, large orders for Chinese electric vehicles and smart phones; during the same period, orders increased by 51.8% to 1.99 billion Hong Kong dollars, demonstrating a strong recovery trend in downstream demand. The core strength of ASMPT: Leading technology, solid foundation for global layout ASMPT currently has approximately 10,800 employees and its business operations span over 30 countries worldwide. The two core divisions of semiconductor solutions and SMT solutions work together to build a full-service capability covering semiconductor packaging and testing as well as surface mount technology. It can provide a complete solution from wafer deposition to the assembly, packaging and sorting of precision components. Driven by the strong demand from the AI industry, the semiconductor solutions division has become the core growth engine of the company. In the first half of 2025, the revenue share of this division rose to approximately 39%, corresponding to approximately 326 million US dollars in revenue. Among them, the TCB (Thermal Bonding) equipment, leveraging its technological advantages, firmly holds the top global market share and continues to maintain a leading position in HBM (High Bandwidth Memory) and advanced logic fields. In December 2025, the company successively won two large orders, including an order for 19 chip-to-substrate (C2S) TCB equipment and an order for 15 C2S TCB equipment for cutting-edge AI computing chips. Based on the industry trend, the company predicts that by 2027, the total potential market size of TCB equipment will exceed 1 billion US dollars. Currently, it has completed a forward-looking strategic layout and aims to capture 35% to 40% of the market share. Capital Market: Strategic Adjustments Gain Recognition, Long-Term Potential Is Optimized The business adjustment and development potential of ASMPT have received high attention and recognition from the capital market. In October 2024, the company received a non-binding private placement offer of 5 billion US dollars from the US private equity fund KKR. However, the subsequent negotiations between the two parties were terminated, and the company has continued to maintain an independent development momentum. On January 22, 2026, boosted by the strategic assessment news from the SMT division, the company's stock opened nearly 5% higher and closed with a 6.29% increase, closing at 108.2 Hong Kong dollars, with a total market value rising to 45.228 billion Hong Kong dollars. Several securities firms simultaneously released positive signals: Huatai Securities maintained a "buy" rating and set a target price of 103.6 Hong Kong dollars; UBS raised the target price to 95 Hong Kong dollars, also maintaining a "buy" rating, expecting the company's sales growth to reach 22% in 2026; CFT Securities gave its first coverage a "增持" rating, believing that the company has reached a double turning point of orders and profits. SMT行业背景:头部企业并购整合成为主流发展趋势 ASMPT initiated the strategic assessment of the SMT division at a time when the global SMT industry was going through multiple rounds of headquarter mergers and integrations. The global SMT surface mounters manufacturers mainly include FUJI, ASMPT, Panasonic, Yamaha, Hanwha, Mycronic, Juki, Kulicke & Soffa, Universal Instruments, Europlacer, etc. In 2023, the top five global manufacturers accounted for approximately 75.0% of the market share, and the industry concentration was high, with a relatively stable headquarter competition pattern. Hanwha acquired Samsung's SMT business, Yamaha acquired Hitachi and integrated Sony's SMT business, ASMPT acquired Siemens' SMT surface mounter business, and TaiDa Electronics acquired Universal Instruments. These acquisitions became the focus of industry integration. The strategic logic and industry motivations behind them also provided important references for the current enterprise layout in the SMT field. Hanwha acquires Samsung's SMT business: Enterprise strategy focuses and cross-border layout achieve a win-win situation In 2014, Hanwha Group made a significant acquisition by purchasing four core subsidiaries of Samsung, including Samsung Integrated Chemicals and Samsung Commercial Equipment. Among them, the SMT business of Samsung Commercial Equipment was an important target of this acquisition. This transaction was the first time that Samsung sold a core subsidiary to an external large enterprise since the Asian financial crisis in 1997. It also became a key strategy for Hanwha to enter the high-end SMT equipment market. For Samsung, at that time, although its SMT business had a certain market foundation, it had a relatively weak synergy with its core businesses such as smartphones and semiconductors. Moreover, it was impacted by the price competition from SMT equipment manufacturers, resulting in sluggish business growth. Therefore, Samsung decided to divest non-core businesses like SMT and concentrate its resources on focusing on its core electronics business. For Hanwha, its core business lies in the petrochemical and military industries. This acquisition has achieved the goal of entering the electronic manufacturing equipment sector through the mature technology, brand channels and customer resources of Samsung's SMT business. It does not require the company to start from scratch in research and development, significantly reducing the costs of market expansion and technological research and development, and quickly filling the business gaps in the industrial sector. Yamaha acquires Hitachi and integrates Sony's SMT business: Dual integration of technology and market under the deep-seated pursuit of the racing field. As a representative of Japanese SMT equipment manufacturers that have deeply rooted themselves in the domestic market, Yamaha achieved a dual upgrade in technology and market by acquiring Hitachi Hi-Tech's SMT business and integrating Sony's SMT-related resources. As a result, it became a leading player in the global SMT field, which is also a typical case of vertical deep-penetration mergers and acquisitions within the industry. In September 2014, Yamaha and Hitachi High-Tech Group officially signed an asset transfer agreement, and the transaction was completed on February 1, 2015, fully taking over the SMT surface mount machine business of Hitachi High-Tech, including well-known ultra-high-speed surface mount machine series products such as σ-F8 and σ-G5, as well as the corresponding R&D engineering team, technical patents and after-sales service system. At that time, Hitachi High-Tech was undergoing business strategic contraction, focusing on core sectors such as semiconductor testing and analysis instruments. While Yamaha had advantages in medium-speed surface mount machines, it lacked technical reserves for ultra-high-speed surface mount machines. This acquisition enabled Yamaha to directly obtain Hitachi High-Tech's core technologies in ultra-high-speed surface mounting, quickly filling the gaps in the product matrix, and further expanding into high-end markets such as automotive electronics and high-end consumer electronics by leveraging Hitachi's customer resources. During the acquisition of Hitachi's advanced technology business, Yamaha completed the integration of Sony's SMT (Surface Mount Technology) equipment business. Sony, due to its long-term focus on core businesses such as imaging, consumer electronics, and game entertainment, gradually divested SMT-related manufacturing equipment businesses. Yamaha then took over Sony's SMT technology patents, production line processes, and core customer resources in the field of consumer electronics. This integration further enhanced Yamaha's technical capabilities in the field of miniaturized and high-precision assembly for consumer electronics, complementing its original technologies and completing a comprehensive product layout ranging from low-speed multi-function to ultra-high-speed assembly. Yamaha's series of integration actions focus on filling technical gaps and expanding the market on the main SMT track: By acquiring and integrating, it quickly acquires mature technologies, avoiding the cycle and cost of independent research and development; at the same time, it integrates multiple customer resources to further expand market share. With this layout, it successfully ranked among the top five global SMT equipment manufacturers and became the core representative of SMT business among Japanese brands. ASMPT acquires Siemens' SMT assembly machine business: Cross-industry integration and global market positioning 2011年是ASMPT布局SMT业务的关键节点.这家原本专注于半导体封装设备的企业,完成了对西门子公司旗下电子装配系统业务(SEAS)的全资收购,其核心正是享誉全球的SIPLACE贴片机业务.借此,它正式跻身全球SMT设备的领先阵营,成为跨领域并购拓展领域的经典案例. In July 2010, ASMPT signed an acquisition agreement with Siemens. The transaction was completed on January 7, 2011, with the base acquisition price being only 1 euro. At the same time, approximately 1.6 billion Hong Kong dollars in capital investment and financial support were provided, including injecting 20 million euros into the target company, granting a maximum 20 million euros of revolving loan, and issuing a 120 million euro financial support letter. This acquisition took over approximately 1,200 employees of Siemens' SEAS business worldwide, retained the R&D headquarters in Munich and the core production base, and the SIPLACE brand was also continued to be used and the soldering machine business was operated under this brand. In October 2011, the equity transfer of the business in China was completed, and Siemens Electronic Assembly Systems (China) was renamed Advanced Assembly Systems Co., Ltd., becoming the core operating entity of its SMT business in China. From the ASMPT perspective, the core reasons for the acquisition are four: Firstly, to complete the business layout and achieve a full-process solution. At that time, ASMPT was the global leader in semiconductor packaging equipment, but it did not enter the SMT assembly field. The acquisition of SIPLACE enabled it to achieve a full-process layout from wafer deposition, semiconductor packaging to the assembly of electronic modules, becoming the first equipment supplier in the world to cover the entire semiconductor and SMT value chain; Secondly, to seize the European high-end market. Siemens SIPLACE has a deep brand foundation and high-quality customer resources in Europe. Through this acquisition, ASMPT quickly opened up the European market and made up for its previous shortcomings in the markets of Europe and the United States; Thirdly, to achieve technology and resource synergy. SIPLACE has the core technology and mature R&D team of high-end surface mounters, while ASMPT can rely on its supply chain network, customer resources and cost control capabilities in Asia to achieve all-round collaboration in R&D, production and procurement. At the same time, the SMT industry was in a cyclical recovery at that time, with clear growth potential; Fourthly, to reduce integration costs through lower technical homogeneity. SMT assembly and semiconductor packaging equipment have the same technical foundation in engineering design and precision manufacturing, significantly reducing the difficulty of cross-domain integration. From the perspective of Siemens, the key lies in focusing on the main business areas. At that time, Siemens was carrying out business downsizing and prioritized industrial automation, energy, and healthcare as its core business directions. Although the SMT surface mount technology machines had advanced technology, they had a weak synergy with the core businesses.剥离ing this business would enable it to concentrate resources on developing high-margin and highly synergistic core segments, and selling SIPLACE to a professional electronic equipment manufacturer would also allow this business to obtain more suitable development resources. This acquisition has achieved remarkable results. In the first half year after the acquisition, the SMT business contributed one-third of ASMPT's revenue and achieved profitability. After more than ten years of integration, SIPLACE's surface mounters and DEK's printing machines have become the two core components of ASMPT's SMT business, becoming an important profit growth pole for the company. Delta Electronics acquires Universal Instruments: A cross-border integration of automation equipment and precision instruments On July 19, 2022, Delta Electronics completed the full acquisition of Global Instruments, an American electronic manufacturing solution provider. It incorporated it into its industrial automation division, becoming a classic merger case that integrates energy-saving technologies and precise automation in the SMT industry. This further solidified Delta's layout in the field of electronic manufacturing automation. The industrial automation division of Teradyne Electronics has been deeply engaged in the efficient power electronics field for over 50 years. Its sales, research and development, and production bases are spread across five continents, providing a full range of industrial automation products and solutions for multiple industries such as electronics manufacturing. Its core strength lies in the deep integration of intelligent manufacturing and energy-saving technologies. Global Instruments is headquartered in Conklin, New York, USA, with a history of over a hundred years. It is a leader in precision automation solutions for the semiconductor and electronic assembly industries. Since manufacturing plug-in machines for IBM in the 1960s, it has upgraded its business with advanced process laboratory technology, holding over 500 patents in the field of automation, and has delivered nearly 30,000 sets of automation production equipment to global customers. It has deep technical expertise in SMT assembly and advanced packaging fields. After the acquisition, Global Instruments became a wholly-owned subsidiary of Delta Electronics. The original management team remained in place to operate independently. Both parties, leveraging their R&D capabilities and the deep integration with global customer bases, created a more comprehensive intelligent manufacturing solution for the electronics industry, achieving maximum synergy benefits. Cheng Ping, the CEO of Teradyne, pointed out that the excellent reputation of Global Instruments in the electronics manufacturing industry, its long-term customer base, and its core precision equipment technology, complement Teradyne's automation equipment capabilities. The combination of the two can not only provide customers in the electronics assembly industry with more comprehensive solutions, build energy-efficient production lines and enhance production capacity, but also...
Lastest company news about SMT FEEDERS
SMT FEEDERS
.gtr-container-a1b2c3 { font-family: Verdana, Helvetica, "Times New Roman", Arial, sans-serif; font-size: 14px; line-height: 1.6; color: #333; padding: 1em; box-sizing: border-box; border: none; outline: none; } .gtr-container-a1b2c3 p { font-size: 14px; line-height: 1.6; margin-bottom: 1em; text-align: left !important; word-break: normal; overflow-wrap: normal; } .gtr-container-a1b2c3 .gtr-title { font-size: 18px; font-weight: bold; margin-bottom: 1.5em; text-align: left; color: #0056b3; } .gtr-container-a1b2c3 .gtr-section-title { font-size: 16px; font-weight: bold; margin-top: 1.5em; margin-bottom: 0.8em; text-align: left; color: #0056b3; } .gtr-container-a1b2c3 .gtr-subsection-title { font-size: 14px; font-weight: bold; margin-top: 1em; margin-bottom: 0.5em; text-align: left; color: #333; } .gtr-container-a1b2c3 .gtr-summary { font-size: 16px; font-weight: bold; margin-top: 2em; margin-bottom: 1em; text-align: left; color: #0056b3; } .gtr-container-a1b2c3 .gtr-highlight { font-weight: bold; color: #0056b3; } .gtr-container-a1b2c3 .gtr-case-label { font-weight: bold; margin-right: 0.5em; color: #555; } .gtr-container-a1b2c3 .gtr-note { font-style: italic; color: #666; margin-top: 2em; font-size: 13px; } .gtr-container-a1b2c3 ol, .gtr-container-a1b2c3 ul { margin: 0; padding: 0; list-style: none !important; } .gtr-container-a1b2c3 .gtr-main-list { counter-reset: list-item; } .gtr-container-a1b2c3 .gtr-main-list-item { list-style: none !important; position: relative; padding-left: 2.5em; margin-bottom: 1em; display: list-item; } .gtr-container-a1b2c3 .gtr-main-list-item::before { content: counter(list-item) "." !important; position: absolute !important; left: 0 !important; font-weight: bold; color: #0056b3; font-size: 16px; width: 2em; text-align: right; } .gtr-container-a1b2c3 .gtr-sub-list-item { list-style: none !important; position: relative; padding-left: 1.5em; margin-bottom: 0.5em; } .gtr-container-a1b2c3 .gtr-sub-list-item::before { content: "•" !important; position: absolute !important; left: 0 !important; color: #666; font-size: 1.2em; line-height: 1; } .gtr-container-a1b2c3 .gtr-sub-sub-list-item { list-style: none !important; position: relative; padding-left: 1.5em; margin-bottom: 0.3em; } .gtr-container-a1b2c3 .gtr-sub-sub-list-item::before { content: "•" !important; position: absolute !important; left: 0 !important; color: #999; font-size: 1em; line-height: 1; } @media (min-width: 768px) { .gtr-container-a1b2c3 { max-width: 960px; margin: 0 auto; padding: 2em; } .gtr-container-a1b2c3 .gtr-title { font-size: 20px; } .gtr-container-a1b2c3 .gtr-section-title { font-size: 18px; } .gtr-container-a1b2c3 .gtr-summary { font-size: 18px; } } Dimension Control in Systematic Solder Paste Rejection Rate Management As we all know, in SMT (Surface Mount Technology) production, the solder paste rejection rate of placement machines is one of the core indicators for measuring production efficiency and quality. A mere 0.1% increase in the rejection rate can lead to a 3% to 5% rise in production costs, while also significantly increasing the pressure of subsequent quality inspection and rework. Among all factors causing rejection, the small feeder accounts for 25% to 30% of actual rejection issues. Below, we will conduct a comprehensive analysis from the principle and structure of feeders, to real-case analysis of rejection, and finally to the full-lifecycle management of feeders. Core Function of Feeders First, we need to clarify what a feeder actually does. Simply put, a feeder is like the "rice spoon" of a placement machine—it specifically "feeds" the machine. Tiny electronic components such as resistors and capacitors are precisely delivered one by one under the placement nozzle by the feeder. Here is a key figure: the feeding accuracy of a feeder must be controlled within ±0.02mm. This is especially critical for ultra-miniature components like 01005 (as small as a sesame seed). Even a 0.01mm deviation in accuracy can cause components to be placed askew, triggering constant alarms from the machine. Let’s do the math from an economic perspective: if the rejection rate doubles (increases by 100%), a production line with a monthly output of 10,000 units will suffer losses exceeding $15,000 per year. This figure does not even include the costs of material waste and customer complaints. Five Key Factors Affecting Feeder Stability I compare these factors to five "talented brothers," each with unique roles: Eldest Brother: Transmission Execution Module This module consists of the gear set and conveyor belt inside the feeder. If it malfunctions, it is like a broken rice spoon handle—directly affecting feeding accuracy. For example, the stainless steel gears used in Panasonic 8mm feeders have a hardness of up to HRC 60. However, long-term use still causes wear, leading to a 0.1mm deviation (either over-feeding or under-feeding) each time. As a result, components shift left and right like a drunk person. Second Brother: Tension Control Module Composed of a spring and a sensor, the spring acts like a rubber band. If it is too loose, the tape will slip and components will shift; if it is too tight, the tape may break. We once encountered a case where an aged tension spring’s elasticity dropped from the standard 5-7N to 4N. This caused the rejection rate to soar from 0.03% to 1.6%, and the issue was only resolved after replacing the spring with a high-strength 65MN one. Third Brother: Positioning Reference Module The positioning pins and guide grooves are like a "ruler," ensuring the feeder is installed correctly. If the guide groove deforms by 0.1mm, ultra-miniature components like 01005 will get stuck—similar to a small car being blocked by a speed bump on the road. Fourth & Fifth Brothers: Environmental and Human Factors An incorrect angle of the cover film can pull components like a "tug-of-war," while excessive humidity can make components sticky. Last year, an electrostatic issue caused an entire batch of capacitors to stick to the tape as if "enchanted." The problem was eventually fixed through proper grounding. Case Analysis Let’s look at typical real cases of feeder-related rejection: Worn Cam Gears Symptom: The rejection rate suddenly spiked to 8%, with periodic component position shifts. Root Cause: Upon disassembly, the gear teeth showed 0.05mm wear (the normal wear limit is
Lastest company news about The Application of SMT Engineering Technology in iphone 17 Mobile phone. The relationship between SMT FEEDERS, SMT NOZZL
The Application of SMT Engineering Technology in iphone 17 Mobile phone. The relationship between SMT FEEDERS, SMT NOZZL
.gtr-container-k7p2x9 { max-width: 100%; padding: 16px; color: #333; font-family: Verdana, Helvetica, "Times New Roman", Arial, sans-serif; font-size: 14px; line-height: 1.6; overflow-x: hidden; } .gtr-container-k7p2x9 p { margin-bottom: 1em; text-align: left !important; } .gtr-container-k7p2x9 .gtr-section-title { font-size: 18px; font-weight: bold; margin-top: 2em; margin-bottom: 1em; color: #0056b3; text-align: left !important; } .gtr-container-k7p2x9 ul { margin: 0; padding: 0; list-style: none !important; } .gtr-container-k7p2x9 li { position: relative; padding-left: 20px; margin-bottom: 0.5em; list-style: none !important; text-align: left !important; } .gtr-container-k7p2x9 ul li::before { content: "•" !important; position: absolute !important; left: 0 !important; color: #0056b3; font-weight: bold; } .gtr-container-k7p2x9 ul ul { margin-left: 20px; margin-top: 0.5em; } @media (min-width: 768px) { .gtr-container-k7p2x9 { max-width: 960px; margin: 0 auto; padding: 24px; } } Hello everyone, today let's talk about the SMT process of the iPhone 17. We’ll focus on sharing its technological breakthroughs, the challenges it faces, and its future development directions. The content will revolve around three parts: Technical highlights Process difficulties Future trends This will help you quickly grasp the innovations in SMT technology for smartphones. First, let’s look at the technical highlights: Technical highlights To enhance integration and performance, the iPhone 17 has made multiple breakthroughs in packaging materials and processes. The A19 chip adopts TSMC’s 2nm process and system-level integration. The chip packaging uses Through-Silicon Vias (TSV) for multi-chip stacking. The Pro Max version’s motherboard area has been reduced by 8%. Data read speeds reach 7,500 MB/s, significantly improving the user experience. 2.5D packaging technology eliminates the traditional substrate, directly connecting the gold wiring to the motherboard. This not only thins the components but also improves space utilization. The circuit board uses a 10-layer substrate with low thermal expansion coefficient glass fiber cloth, reducing the thermal expansion coefficient by 30%. This minimizes the motherboard’s bridging area and enables a dual-sided high-density layout. The dual-sided high-density layout is also a highlight: The front houses the 5G RF module. The back contains the main chip. A flexible connector bridges them for collaborative operation. Within a compact space of just 255 square millimeters, it achieves both high-performance computing and 5G multi-band transmission, pushing SMT space utilization to the extreme. In terms of component mounting: There is large-scale use of 0.4mm x 0.2mm 01005 components. High-precision mounters and laser compensation ensure a mounting accuracy of 25 micrometers. Package-on-package (PoP) technology enables vertical chip stacking with a placement accuracy of 9 micrometers. Finally, the iPhone 17 has also made efforts in thermal management and environmental protection: Graphene thermal films are directly attached to the A19 chip and memory modules. The heat spreader area is increased by 15%. Combined with a titanium alloy frame, the phone’s temperature under high load can be reduced by 12%, addressing the heat dissipation issues of high-performance chips. Now, let’s look at the process challenges: Process challenges The core challenge is balancing component miniaturization with reliability. Consistency in micro-component soldering: The pin spacing of 01005 components is only 0.1mm, requiring specialized nozzles and nitrogen-protected reflow soldering. Equipment is susceptible to vibrations, temperature, and humidity, demanding extremely high environmental and precision control. Issues with ultra-thin PCBs: Reflow soldering for 0.6mm thick 10-layer PCBs requires step stencils and precise printing pressure. Thermal stress must be controlled, and X-ray inspection ensures solder joint void rates are below 2%. Thermal management in multi-chip stacking: System-in-package (SiP) integration increases thermal resistance by 30%, requiring precise reflow temperature profiling. The thickness uniformity of graphene films must be controlled within 5 micrometers. Compatibility of eco-friendly materials with no-clean processes: Flux residues can affect 5G signals, necessitating plasma cleaning. The compatibility of flux with low thermal expansion coefficient materials must be verified. Additionally, the limited production capacity of low thermal expansion coefficient glass fiber cloth requires coordination with suppliers. Modular designs can reduce repair costs, but stacked packaging increases motherboard replacement rates, requiring ongoing cost-balancing optimization. Finally, let’s explore future trends: Future trends iPhone SMT processes will move toward system-level optimization. 3D-SMT technology will vertically integrate components like sensors and batteries, improving space utilization. AI and digital twin technologies will optimize process parameters, targeting a yield rate of over 99.8%. In sustainable manufacturing: Bio-based fluxes and biodegradable packaging will be explored. By 2030, the goal is to power SMT production lines with 100% clean energy, promoting green manufacturing. In summary, the iPhone 17’s SMT process has made significant breakthroughs but still faces challenges. In the future, through 3D-SMT, AI optimization, and sustainable manufacturing, it will achieve a leap from individual breakthroughs to system-level optimization, injecting new vitality into the electronics industry. The above are my personal opinion. Errors are inevitable and I welcome corrections from all experts. If you like my videos please follow and subscribe to my channel. See you next time.Bye.
Lastest company news about SMT NOZZLES
SMT NOZZLES
Today, I'd like to share with you the nozzle dimension control in systematic feeder control. We will start with case studies of actual nozzle-related feeder issues, and then discuss the improvement plan for the entire process.   First, we need to explain what role the nozzle plays in the placement machine.   For example, the nozzle is like our hand - it's the only contact point between the components and the equipment. The strength and stability of the grip directly determine whether components can be smoothly placed on the board. Even minor issues with the nozzle, such as 0.05mm deformation or 0.1mm blockage, can immediately reduce the suction force, causing components to drop.   According to industry white papers, nozzle issues account for 35% to 45% of all feeder problems, making it a critical area that requires close attention.   Next, let's discuss the common problems that can occur with nozzles leading to feeder issues.   I have summarized seven categories of common problems, which I will explain in detail based on the actual situation in SMT workshops.   Case 1. Sucking mouth deformation   In simple terms, the nozzle is bent or dented. There are gaps when it fits the material. If the vacuum is not tight, the adsorption will be unstable. When we were producing 0402 resistors before, And a few machines went from 0.05 percent to 3 percent. And it turned out to be the 3, 4, and 5 syringes. The head bent by 0.12-0.18 mm, The gap between the resistors exceeds the standard. The suction is only half as strong. It just falls off when you're moving. As for the reason for the deformation, maybe the feeders locator pin is worn out, maybe the feed tape is not in the right place , and the nozzle hits the rail when picking up material . It could also be that the nozzle is just too soft.   Case 2. Clogged Suction Cups   The airway was blocked by solder paste dust and other debris, causing the air passage to narrow. As a result, the vacuum state was established slowly, and the high-speed pick-up could not keep up. When producing 0201 chip capacitors previously, No.7 nozzle frequently reported recognition errors. Upon disassembly, we found the airway filled with yellow-brown dirt. The original 0.8mm aperture was blocked to only about 0.3mm, and the airflow speed was less than half of the standard. This was due to the residual solder paste not being cleaned in time, excessive dust in the workshop, and the unreasonable design of the nozzle airway, which allowed impurities to accumulate inside. Another important reason was that the nozzle cleaning frequency could not meet the needs of different environmental conditions.   Case 3. Nozzle Damage If the nozzle has cracks or gaps, it not only leaks vacuum but can also scratch the leads of the components. The previous production of 1206 capacitors had a scrap rate of 8%, and many of the capacitor leads were damaged. Just by looking at the edge of the nozzle, there are fine cracks with a depth of 0.15-0.2 mm, and the vacuum leakage rate is more than 30%. This is mainly due to the burrs on the edge of the material strip. When the nozzle picks up the material, it grinds against it. The humidity in the workshop is too high, and the nozzle is corroded.   Case4. Unsuitable nozzle model   Using large-diameter nozzles for small components causes material deviation, while using small-diameter nozzles for large components results in insufficient suction. Previously, someone used 1206 nozzles to pick 0603 capacitors, resulting in an 8% material rejection rate. The capacitors either couldn't be picked up or were placed 0.2-0.5 mm off position during mounting. This was because the program configuration did not follow the nozzle-material matching table. Although both types of nozzles were in stock, poor management made it difficult to find the correct nozzle type, leading to deviations from the matching table in processing.   Case5. Excessive wear of the nozzle   After a long time of use, the nozzle becomes rough, and it cannot adhere closely to the material. It will also scratch the material. The yield of packaging QFP44 chips is 8%. The pin scratch rate is 5%. Upon opening the nozzle, the inner wall is full of scratches. The surface finish is way beyond the standard, and the suction is unstable, varying from strong to weak. This is because the nozzle was not changed according to its frequency of use; it was still made of ordinary tungsten steel, which is not wear-resistant. there have been no daily checks of surface roughness .   Case 6. Nozzle Surface Contamination   The nozzle surface was contaminated with oil and grease, creating gaps between the flux and materials. This not only caused vacuum leakage but also stuck materials. Previously, during 0201 resistor production, the nozzle was not cleaned before continuous operation, resulting in a 6% material loss rate. 30% of components stuck to the nozzle after placement. Inspection revealed 0.025-0.03mm thick residues on the nozzle surface, causing the contact angle between materials and nozzle to exceed standards with significant adhesive force. This was due to failure to clean timely after production, using ordinary cotton cloth for wiping which left fibers. Additionally, Z-axis lubricant leakage from equipment contaminated the nozzle.   Case7. Poor Fit Between Nozzle and Suction Rod   The gap between the nozzle and suction rod is too large, or there are impurities inside the suction rod. The vacuum leaks from the connection, resulting in insufficient actual suction force of the nozzle. After replacing the 0402 inductor nozzle previously, the material rejection rate of Nozzle 2 was 9%. Upon inspection, it was found that the suction force was inadequate. When disassembling the suction rod, it was full of metal debris. The fit clearance is also beyond the standard. The suction force drops by half from the entrance of the suction rod to the exit of the nozzle, because the suction rod was not cleaned before replacing the nozzle, and the suction rod is worn out. The equipment did not detect whether the nozzle was properly installed.   Having addressed those issues. You're probably wondering. What's the solution?   Next, I'll walk you through a comprehensive improvement program. From detection of clean replacement design to training of inventory managers. I will explain everything to you.   Level 1 inspection   Done by the operator every day before production. Look at the appearance with a 20x magnifying glass to see if there are any problems. Measuring suction with a vacuum gauge The clearance cannot exceed 0.03 mm.   Level 2 inspection   Done by the technician every week. Measuring surface roughness with professional instruments. TIPAP (Tracheal Intubation Performance Assessment). Ensure that the surface roughness is less than or equal to 0.5 micrometers. The flatness error is less than or equal to 0.01 mm.   Level 3 inspection Done monthly by engineers using the shop floor program and data from the MES system . The nozzle performance and lifespan are evaluated, with the material rejection rate required to be less than or equal to 0.1%, and the remaining lifespan not below 10%. Where conditions permit, fully automatic nozzle cleaning machines have been introduced, capable of cleaning 50 nozzles at a time. These machines can automatically accommodate nozzles of various specifications. The cleaning process involves ultrasonic cleaning first, followed by high-pressure spraying, and finally hot air drying. After cleaning, automatic inspection is conducted using industrial cameras for appearance check, vacuum gauges for suction measurement, and airflow meters for air passage testing. Data is directly uploaded to the MES system, and only qualified nozzles can be used, while unqualified ones are sorted for further processing. Regarding nozzle replacement and design optimization, different materials require different nozzles, and we can no longer make do with random choices. For small components like 0201 and 0402, we use titanium alloy nozzles with diamond coating, which need replacement every 45 days or after 30,000 uses, when wear exceeds 0.01mm. For ordinary components like 0603 and 0805, we use tungsten steel nozzles with TN coating, replaced every 60 days or after 50,000 uses, when wear exceeds 0.02mm or rejection rate reaches 0.8%. For large components like QFP and BGA, we use titanium alloy nozzles with elastic silicone contacts, replaced monthly or after 20,000 uses, when contact deformation exceeds 0.05mm or pin scratch rate reaches 1%. Design improvements include tapered air passages, arc-shaped inlet transitions, and removable filters. The debris is less likely to pile up, and the airflow is smoother. Small component nozzles feature ring-shaped suction grooves, increasing the suction area by 25%. Large component nozzles use three-point elastic contacts for better sealing, and we have developed a design with universal bodies and detachable tips. The number of nozzle types has been reduced from 15 to 5, cutting inventory costs by 60%. Nozzle searching has become much more convenient, along with improved inventory and traceability management. We engrave QR codes on each nozzle containing information such as model, equipment number, and procurement batch. From storage to maintenance, the entire process is traceable. We no longer need to worry about lost or mixed nozzles. Smart shelves with weight sensors and infrared sensors are used for inventory management, automatically warning of low stock. Monthly inventory checks can be done by scanning codes, with discrepancies controlled within 0.5%. Personnel training is also crucial, with different training contents for operators, technicians, and engineers. Operators need to learn how to inspect nozzles and operate cleaning machines. Technicians need to know how to repair nozzles and adjust parameters. Engineers need to analyze data and optimize solutions.   You might be wondering, how effective these measures will be once they're implemented. Let me share some improved data with you: The average reject rate for the nozzle is between 0.08 and 0.1 percent. The rate has fallen to between 0.05% and 0.08% after the reform, a drop of 50%. The nozzle lifespan has doubled from 1-2 months to 2-4 months. The automated cleaning pass rate can reach 99.2% to 99.5%, while the nozzle loss rate has decreased from 0.5% to 1.0% to 0.05% to 0.1%. Labor costs for nozzle management have also been reduced by 80%. The labor cost of managing the suction cups also dropped by 80 percent. It used to take five people to change them every week, but now one person can do it. Of course, improvement is not a one-time solution. We conduct technical analyses monthly, review data, and address high-frequency issues. Quarterly, we benchmark against large enterprises like Huawei and Foxconn, learning from their advanced technologies and introducing AI models to predict nozzle wear time, aiming for a 95% prediction accuracy rate. Our goal is to achieve zero defects and zero material rejection for SMT nozzles, Make production smoother and reduce production costs.
Lastest company news about What are the functional features of the new equipment in the SMT industry: nozzle cleaning and inspection machine
What are the functional features of the new equipment in the SMT industry: nozzle cleaning and inspection machine
.gtr-container-f7g8h9 { font-family: Verdana, Helvetica, "Times New Roman", Arial, sans-serif; color: #333; line-height: 1.6; padding: 20px; margin: 0 auto; max-width: 960px; box-sizing: border-box; border: none; } .gtr-container-f7g8h9-title { font-size: 18px; font-weight: bold; margin-bottom: 20px; color: #0056b3; text-align: left; } .gtr-container-f7g8h9-subtitle { font-size: 18px; font-weight: bold; margin-top: 30px; margin-bottom: 15px; color: #0056b3; text-align: left; } .gtr-container-f7g8h9 p { font-size: 14px; margin-bottom: 15px; text-align: left !important; } .gtr-container-f7g8h9 ol { list-style: none !important; margin: 0; padding: 0; margin-bottom: 20px; } .gtr-container-f7g8h9 li { font-size: 14px; margin-bottom: 10px; position: relative; padding-left: 25px; text-align: left; } .gtr-container-f7g8h9 ol li::before { content: counter(list-item) "." !important; position: absolute !important; left: 0 !important; font-weight: bold; color: #0056b3; width: 20px; text-align: right; } @media (min-width: 768px) { .gtr-container-f7g8h9 { padding: 30px; } .gtr-container-f7g8h9-title { font-size: 24px; margin-bottom: 25px; } .gtr-container-f7g8h9-subtitle { font-size: 20px; margin-top: 40px; margin-bottom: 20px; } .gtr-container-f7g8h9 p { font-size: 14px; margin-bottom: 18px; } .gtr-container-f7g8h9 li { font-size: 14px; margin-bottom: 12px; } } What are the functional features of the new equipment in the SMT industry: nozzle cleaning and inspection machine SMT industry equipment nozzle cleaning machines are very common. Enterprises that use a large number of nozzles on SMT production lines will always have one at least. The use of nozzle cleaning machines can help enterprises save a large amount of material costs and enable the nozzles to be reused. But have you ever seen a nozzle cleaning and testing machine? What is a nozzle cleaning and testing machine? The nozzle cleaning and inspection machine is a new type of equipment in the SMT industry that can clean and inspect nozzles. It is mainly applied in SMT production lines for the cleaning and inspection of nozzles used in the transfer of semi-finished and finished materials. What functions does the nozzle cleaning and testing machine have? The SMT nozzle cleaning and inspection machine can replace the traditional ultrasonic cleaning method. It uses high-pressure spray cleaning and automatically inspects the nozzles. It can also detect dirt, defects and installation tightness of each nozzle, automatically read the QR code of the nozzle, and monitor the cleaning status of the nozzle in real time. After cleaning, the nozzles are automatically classified and arranged on the plate, preventing mistakes and errors, and saving manpower. Comparison of advantages between nozzle cleaning machines and nozzle cleaning and testing machines: The nozzle cleaning machine can only perform basic cleaning functions on nozzles. This equipment still requires manual cooperation. The nozzle cleaning and detection machine can operate fully automatically, and basically no manual intervention is required during the cleaning and detection process. The cleaning function of the nozzle cleaning and testing machine is relatively better than that of the nozzle cleaning machine. Moreover, it has a built-in air-drying function and can be used immediately after cleaning and testing. The nozzle cleaning and detection machine is equipped with a powerful detection function, which can identify potential hazards in the nozzles, preventing enterprises from suffering unexpected losses and losses caused by shutdowns. The nozzle cleaning and detection machine operates automatically, can be connected to the MES system, and can be traced. What are the features of the nozzle cleaning and testing machine? Strong versatility: This equipment is compatible with mainstream surface mount technology (SMT) machines, such as those from Fujifilm, Panasonic, Siemens, and other manufacturers. Intelligent detection, with built-in visual inspection system, flow detection system and pressure sensing detection system, can achieve multi-item quality inspection of the suction nozzle. Intelligent screening and storage, automatically determining the quality level of the suction nozzle and storing it in the designated area. Good traceability, capable of connecting to the MES system to automatically record the status information of the suction nozzle. Closing remarks Nozzle cleaning machines are very common and can meet the basic needs of SMT industry enterprises. However, if SMT industry enterprises choose nozzle cleaning and testing machines, they can not only better clean the nozzles, increase the proportion of nozzle recycling, but also judge the current quality of the nozzles, help enterprises discover nozzle hidden dangers in a timely manner, avoid production accidents, and reduce losses caused by abnormal factors.
Lastest company news about 5 Key Points Affecting Placement Accuracy: How Does Samsung's Surface Mount Technology (SMT) Placement Machine achieve H
5 Key Points Affecting Placement Accuracy: How Does Samsung's Surface Mount Technology (SMT) Placement Machine achieve H
.gtr-container-xyz789 { font-family: Verdana, Helvetica, "Times New Roman", Arial, sans-serif; color: #333; line-height: 1.6; padding: 15px; box-sizing: border-box; } .gtr-container-xyz789 p { font-size: 14px; margin-bottom: 15px; text-align: left; } .gtr-container-xyz789 a { color: #007bff; text-decoration: none; border-bottom: 1px solid #007bff; } .gtr-container-xyz789 a:hover { color: #0056b3; border-bottom-color: #0056b3; } .gtr-container-xyz789 .gtr-section-title { font-size: 18px; font-weight: bold; margin-top: 25px; margin-bottom: 15px; color: #222; text-align: left; } .gtr-container-xyz789 ul, .gtr-container-xyz789 ol { list-style: none !important; margin: 0 0 15px 0 !important; padding: 0 !important; } .gtr-container-xyz789 ul li, .gtr-container-xyz789 ol li { font-size: 14px; margin-bottom: 8px; padding-left: 25px; position: relative; text-align: left; } .gtr-container-xyz789 ul li p, .gtr-container-xyz789 ol li p { margin-bottom: 0; } .gtr-container-xyz789 ul li::before { content: "•"; color: #007bff; font-size: 16px; position: absolute; left: 0; top: 0; line-height: 1.6; } .gtr-container-xyz789 ol li::before { content: counter(list-item) "."; counter-increment: none; color: #007bff; font-weight: bold; position: absolute; left: 0; top: 0; width: 20px; text-align: right; line-height: 1.6; } .gtr-container-xyz789 img { max-width: 100%; height: auto; display: block; margin: 20px auto; border: none; } @media (min-width: 768px) { .gtr-container-xyz789 { padding: 25px 50px; } } In the electronics manufacturing industry, surface mount technology (SMT) placement machines are indispensable key equipment on SMT production lines. For surface mount technology (SMT) placement machines, placement accuracy directly affects product quality and production efficiency. Especially for high-end SMT placement machines like Samsung, accuracy is one of the core competitive advantages. So, how does the Samsung surface mount technology (SMT) placement machine achieve high-precision mounting? Today, let's talk about the five key points that affect the accuracy of mounting and see how Samsung achieves this with "precision". I. Visual System: The "Eyes" of Machines To achieve high-precision mounting, one must first have a pair of "bright eyes ". The visual system of a surface mount technology (SMT) placement machine is like the brain of the machine, precisely identifying components and calibrating their positions through upper and lower vision. The vision system of Samsung's surface mount technology (SMT) machine is highly advanced. It can not only accurately identify the model, direction and position of components, but also check the offset of the PCB board in real time. Its workflow is roughly as follows: Upper visual: Check the orientation and positioning of the components themselves to ensure they meet the preset standards. Next visual: Check the coordinates of the PCB board to confirm the positions where the components are to be attached. If there is a problem with the visual system, it may lead to component recognition failure, positional deviation during mounting, or even incorrect component mounting. Therefore, a precise visual system is the first step to ensuring high-precision mounting. Second, suction nozzle system: A stable "suction force" is very important The nozzle system is the "finger" of the surface mount technology (SMT) machine. Its function is to lift components from the material tape through vacuum suction force and then precisely mount them onto the PCB. To achieve high mounting accuracy, the nozzle system must ensure a stable suction force to prevent components from falling off or shifting their positions. The nozzle system of Samsung's surface mount technology (SMT) machines is designed with great precision and is usually equipped with a variety of nozzles to accommodate components of different sizes and types. The material of the suction nozzle head, the sealing performance of the vacuum pipeline, and the adjustment of suction force will all affect the grasping and positioning accuracy of the components. If the suction force of the suction nozzle is unstable, it may cause: The components cannot be attracted. Component drops; The suction tip is loose, affecting the accuracy of mounting. Therefore, the precise control of the nozzle system is crucial for ensuring the placement accuracy. Three, Transmission System: A Stable "runway" The conveying system of Samsung's surface mount technology (SMT) machine is like a smooth "runway ", transporting PCB boards from one position to another. If there is a problem with the transmission system, the position of the PCB board will shift or be uneven, which will cause errors in the mounting position and affect the overall mounting accuracy. In the high-precision surface mount technology (SMT) process, the stability of the transfer system is of great significance. The transmission speed, position control, and the tightness of the clamping device all need to be precisely adjusted to ensure that the PCB board does not have any positional deviation during the surface mount process. Otherwise, even if other systems are highly precise, if the movement of the PCB is unstable, precise mounting cannot be guaranteed. Four, Control System: Precise scheduling and coordination of the actions of each module The control system is the "brain" of the entire surface mount technology (SMT) machine. It is responsible for coordinating the actions of all modules, including feeding, suction, visual inspection, and conveying processes. The control system of Samsung's surface mount technology (SMT) placement machine is highly intelligent. It can adjust the working parameters of each module according to production requirements to achieve precise time and space coordination. The accuracy of the control system directly affects the overall performance of the surface mount technology (SMT) machine. If there is a delay or error in the control system, it may lead to improper coordination among various modules and affect the placement accuracy. For instance, an error in the mounting time may cause the suction nozzle to not pick up the component at the most appropriate time, or the visual system to fail to detect the position information in time, thereby resulting in mounting errors. Through a highly integrated software system, Samsung enables more precise coordination between each module, ensuring that every component is mounted at the right time and in the right position. Five, Calibration and Debugging: Details determine success or failure No matter how advanced the surface mount technology (SMT) placement machine is, if it has not undergone correct calibration and debugging, it may lead to unstable placement accuracy. Samsung surface mount technology (SMT) machines undergo strict and precise calibration before leaving the factory to ensure that the parameters of each module are in the optimal state. In the actual production process, regular maintenance and debugging should not be ignored either. By regularly calibrating the visual system, nozzle system, transmission system, etc., the stability of the mounting accuracy can be effectively guaranteed. For instance, the height adjustment of the suction nozzle, the cleaning and focusing of the visual system, etc., will all affect the accurate mounting of components. If these details are not handled properly, there may be deviations in the mounting position or instability of the components. Therefore, correct calibration and debugging are the guarantee for achieving high-precision mounting. Through the analysis of the five key points of Samsung's surface mount technology (SMT) machines, we can see that high-precision placement cannot be achieved by a single module alone, but is the result of the mutual cooperation and precise scheduling of various systems. Specifically, the five key points that affect the placement accuracy include: Visual system: Ensures precise identification and alignment of components and PCBS. Suction nozzle system: Provides stable suction force to ensure accurate grasping and placement of components. Transmission system: Ensure the smooth movement of the PCB board and avoid positional deviations. Control system: Coordinate the actions of each module to ensure the accuracy and error-free placement process. Calibration and debugging: Regularly calibrate and maintain to ensure the stable operation of all modules. If Samsung can strive for excellence in these key points, then its surface mount technology (SMT) machines can maintain high precision and stable performance, and stand out in the fierce market competition.
Lastest company news about When buying a surface mount technology (SMT) placement machine, don't just focus on speed! A Comprehensive Guide to Sele
When buying a surface mount technology (SMT) placement machine, don't just focus on speed! A Comprehensive Guide to Sele
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A Comprehensive Guide to Selecting the Samsung Ultra High Speed Series When many people purchase a surface mount technology (SMT) placement machine, the first thing they focus on is the "speed" - such as 80K, 90K, and 100K placement speeds. Each seems more powerful than the last, as if the faster the placement, the more powerful the machine is. But don't worry. Choosing a surface mount technology (SMT) machine only based on speed is like buying a car and only considering the 0-100 km/h acceleration without caring about comfort, fuel consumption, or even whether the road in front of your house is full of potholes - it's easy to overturn! Today, let's talk about what to consider when choosing a surface mount technology (SMT) placement machine, especially for Samsung's Ultra-high Speed series. It's not just about focusing on the three words "ultra-high speed" and that's it. We need to clearly see if it suits our production line, product type, budget, and future expansion needs. First, let's make it clear: The speed of surface mount technology (SMT) does not equal production efficiency Many beginners get so excited when they hear that the machine can stick 80,000 or 100,000 points per hour, feeling that the production capacity will double directly after they buy it. But in actual use, it was found that no matter how fast the speed was, if the wrong positions were pasted, the lines were frequently changed, and the machine adjustment was complicated, the efficiency of the entire production line was actually not as good as before. The speed of a surface mount technology (SMT) placement machine is generally divided into two types: Theoretical speed: The ideal value obtained under the laboratory conditions of the manufacturer, which can only be used as a reference. Actual speed (also known as CPH) : What can be achieved on your own production line, your own materials, and your own boards is the real thing. So, don't just look at the data on the promotional page. The actual CPH measurement is the key. Ii. How is the Samsung surface mount Technology (SMT) machine really? In the mid-to-high-end market, Samsung's surface mount technology (SMT) machines offer a very competitive cost-performance ratio. Especially the SM series and Decan series (such as SM481, SM485, Decan S1, S2, S2 Plus), are called "efficiency bearers" and "factory steel cannons" by many OEM and EMS colleagues. Here are a few simple advantages: The operation interface is user-friendly and the software is easy to get started with. The parts have good universality and are easy to maintain. It offers high cost performance. With the same configuration, its price is often much more affordable than that of European, American and Japanese brands. It has strong compatibility and can be attached to 0201, 0402, as well as large-sized ics or irregular-shaped components. However, there are also significant differences among various models. Let's analyze how to choose by type below. 10.jpg Iii. Selection Guide for Samsung Ultra High Speed Series Models The mainstream high-speed models of Samsung surface mount technology (SMT) machines are divided into several grades. Let's take a look at them one by one. 1. SM471+ / SM481+ (Classic Model Suitable for: Small and medium-sized batch, multi-variety manufacturing enterprises; Speed: The SM471+ is a dual-track head, approximately 78,000CPH; SM481+ is a monorail head with approximately 39,000CPH. Features: Wide mounting range, stable precision, suitable for hybrid products, such as boards with small components and medium ics. Recommendation reason: If you are just starting your SMT production line and want to control the budget while also requiring stable output, these two models are the classic entry-level choices. 2. Decan S1 / S2 / S2 Plus (Flagship Level) Suitable groups: Medium and large-batch orders, customers with multiple production line integration. Speed: The theoretical maximum CPH of the Decan S2 exceeds 90K, and it can also steadily run over 70K in reality. Advantages and highlights Equipped with an intelligent visual recognition system, precise mounting is more stable. Supports the mounting of various irregular-shaped components and large-sized components. Flexible configuration, the number of feeders can be expanded, and it supports intelligent warehouse connection. • Applicable scenarios: Scenarios with high density, high speed and high stability, especially for consumer electronics and automotive electronics products. 3. Samsung EXCEN Series (for Ultimate high-speed cables) Suitable for: Factories that only produce large quantities of standardized products; Speed: The theoretical speed exceeds 140K CPH, almost making it the "fighter jet" in the surface mount technology (SMT) field. Usage threshold: The production line must be equipped with high-cycle lines, AOI, and SPI systems in sync. It is not recommended for small and medium-sized factories with chaotic orders and frequent wire changes. This type of model is not only useless but also a waste of money. 13.jpg Before choosing a machine, ask yourself a few questions first When it comes to choosing a surface mount technology (SMT) placement machine, it's not about who spends more money, but rather who spends it "smartly". Before purchasing, it is recommended to ask several key questions clearly Do I have a wide variety of products in my home? Do you change the cables frequently? Is the mounted component small or large? Are there any irregular-shaped parts? What is the approximate monthly output? Is there a difference between peak and off-peak seasons? What is the approximate budget range? Should I only buy a surface mount technology (SMT) placement machine or a full range of products? Will the line be expanded in the coming year? Is it necessary to consider universality? Once these issues are clarified, basically, more than half of the unsuitable models can be filtered out. Five, in addition to the surface mount speed, these hidden parameters also need to be considered! Some detailed parameters are actually more crucial than speed, especially for factories that pursue high yield rates: Number of Nozzles: It affects whether the machine can attach multiple components simultaneously. The recognition capability of the upper and lower cameras: It is related to the mounting accuracy of irregular-shaped parts and large-sized ics. Feeder capacity and type support: Compatibility of different brand tapes affects the efficiency of material change. Software support and remote operation and maintenance capabilities: A "life-saving tool" for later debugging and exception handling; Don't overlook these. Small differences, over time, all turn into costs when consumed! When buying a surface mount technology (SMT) placement machine, suitability is the most important! Ultimately, choosing a surface mount technology (SMT) placement machine is like buying shoes - it's not that the most expensive one is the best, but that the one that fits best is the most worthwhile. Don't blindly chase after speed. After all, the surface mount technology (SMT) machine is the brain of the entire production line. Stability, accuracy, and strong scalability are the true "good helpers" that can save you time, effort, and money. If you are struggling to decide which Samsung surface mount technology (SMT) placement machine to buy, you might as well first make a basic screening based on the above points, and then look for a reliable channel or agent, such as our Zhonghan Jingji, a comprehensive company that has been dedicated to the sales, maintenance, and repair of Samsung SMT placement machines, as well as SMT peripheral equipment for over ten years. Ask if there is any stock available, trial operation conditions, after-sales service, etc. The last sentence - Don't be fooled by the data. Those who run fast don't necessarily win. What can "make money steadily" is the way to go!