Precision mounting, accurate core: ASMPT custom suction nozzles, designed for ultimate precision

Challenges in mounting tiny components are frequent? ASMPT custom suction nozzles ensure every suction is precise and reliable.

In the field of electronic manufacturing, precise mounting is the key to determining the performance and reliability of products. Especially when it comes to increasingly miniaturized chips and complex components, general-purpose suction nozzles often fall short.

ASMPT custom suction nozzles are specifically designed to address the challenges of high-precision and high-difficulty mounting, ensuring stable and efficient performance in advanced packaging and ultra-high-density applications.

In modern electronic manufacturing, it has become common for components to be tiny in size, have special shapes or be made of sensitive materials. Especially for microchips smaller than 200μm, which are light in weight and irregular in shape, there are extremely high requirements for adsorption pore size and negative pressure strength. When facing these situations, universal suction nozzles are prone to:

• Unstable adsorption: The chip shifts or drops during movement
• Precision deviation: Inaccurate mounting position affects product yield
• Surface damage: Mismatched suction nozzles may damage the surface of sensitive components

With its profound accumulation in the field of precision manufacturing, ASMPT offers you a comprehensive customized nozzle solution, highlighting outstanding value

1. Ultimate matching, precise adsorption
   We precisely design based on your specific chip size, weight and shape to ensure that the nozzle aperture and negative pressure intensity are exactly in line with the component requirements. Even microchips smaller than 200μm can be stably sucked.
2. Excellent material quality and long-lasting durability
   Special materials are selected to ensure that the suction nozzle maintains stable performance during long-term use. For high-temperature process environments, we offer special high-temperature resistant nozzles that effectively resist the influence of thermal expansion, ensuring outstanding performance even in harsh conditions.
3. Intelligent integration, seamless compatibility
   The ASMPT custom nozzle can be perfectly matched with your existing ASMPT die bonding machine. It integrates a real-time pressure feedback system. Once the pressure fluctuation exceeds the threshold, it will automatically alarm or stop the operation to prevent production defects.
4. Easy to maintain and economically efficient
   The design takes into account the daily maintenance requirements, is easy to clean and replace, and reduces downtime. Regular ultrasonic cleaning can keep the pore size unobstructed and ensure long-term stable adsorption performance.

ASMPT custom suction nozzles have demonstrated their outstanding value in multiple high-precision fields:

• Advanced packaging applications: Supports high-density applications with a minimum mount pitch of 50μm
• Microchip mounting: Specifically designed for microchips smaller than 200μm
• High-temperature process environment: High-temperature resistant design, suitable for adhesive packaging processes
• Special-shaped components: Provide customized solutions for non-standard components

By choosing ASMPT custom suction nozzles, you get more than just a product

• Professional technical assessment: Our team of engineers will evaluate whether the size and weight of your chip fall within the adsorption parameters of the equipment
• Complete solution: We offer a full range of services from nozzle selection to pressure system commissioning
• Continuous technical support: Regular calibration reminders and maintenance suggestions to ensure that the equipment is always in the best condition

Precision manufacturing starts from every detail. ASMPT custom suction nozzles will help you solve the problem of mounting tiny components and significantly improve production yield and efficiency.

Contact our technical experts immediately to tailor a precise suction nozzle solution for you