How to adjust the Feida of Hanwha's surface mount technology (SMT) placement machine to make it more stable? These detai

Friends who have used Hanwha's surface mount technology (SM series) machines all know that the stability of Feida directly affects the efficiency and yield of the entire surface mount technology (SMT) line. If a Feida machine keeps losing parts, gets stuck with materials and shakes a lot, then even if the machine is of the best quality, production won't be able to run smoothly. Therefore, to ensure that Hanwha's surface mount technology (SMT) placement machines operate stably and efficiently, the calibration of Feida is definitely one of the core steps.

Now let's talk about how to make the Feida more stable and smooth from five aspects: installation, tension, material belt path, pushing mechanism, and daily maintenance.

Flying a dhaka onto a surface mount technology (SMT) machine may seem like just a matter of a "click", but in reality, this step is the most easily overlooked.

• The push wheel and the suction nozzle are not on the same coordinate.
• When feeding, push at an Angle, causing the material belt to be skewed.
• The offset of the flying camera's recognition position affects positioning.

Some masters, for the sake of speed, simply kick it lightly with their feet before installing it. This is a big no-no. The standard practice is to push it all the way in by hand, gently press the sides, make sure you hear a "click" sound and secure it firmly.

The tension of the Feida tape cannot be adjusted properly

The most common material dropping problem of Hanwha Feida is 80% related to improper tension setting.

• The material tape is stretched and deformed.
• Component position offset;
• Frequent material dragging occurs.

• The material is not delivered in a timely manner.
• The suction nozzle is empty.
• Components move when taking photos;

The correct approach is to fine-tune the tension knob at the front of the Feida according to the material and thickness of the tape until it is in a state where it does not slip or deform.

One more point not to be overlooked: The tension of new material tape is different from that of old material tape. When changing materials, even if it is the same material, it is recommended to retest once.

The feeding path of Feida is actually not complicated, but many operators do not pay attention when placing the material belt, resulting in an incorrect belt Angle or the belt cover plate not being clamped tightly.

• Feeding is skewed, components are misaligned;
• The component is lifted up, and the flying camera recognition fails.
• The suction nozzle is misaligned during mounting and the welding is false.

It is recommended that before each online operation, manually adjust the material by 3 to 5 sections to check if the components are centered in the feeding window and if the angles are uniform. If there is any deviation, it indicates that the material has been taken off course and needs to be reinstalled.

Don't underestimate this step. Adjusting a Feida accurately may result in dozens more high-quality pieces and also increase the tempo.

Hanwha Feida push gear

The feeding part of Hanwha Feida relies on a spring + gear structure. After long-term operation, problems such as spring weakness, gear slippage, and tooth tip breakage may occur.

• Take off the Feida and manually turn the gear to see if it runs smoothly.
• Check if the rebound force is in place and if there is any "lagging sensation".
• Listen to the sound: If there is a "creaking" or "clicking" noise when pushing the material, it indicates severe internal wear.

• If the spring is loose, replace it. Don't think about making do with it.
• Even if the gears are severely worn, the entire set should be replaced.
• Avoid running the flying radar empty in daily life, as it is more likely to malfunction.

Once the material push is stable, the rate of component drop can be directly reduced by more than 30%.

Many factories' flying motors are not dismantled for a year. Once they are dismantled, they are all covered with dust, oil and debris. In such an environment, even the best equipment will have problems.

• Clean the feida track and rollers once a week.
• Check the tensioning device and the pushing structure once a month.
• Check every quarter whether the contact part between the bottom of the Feida and the machine is worn or loose.
• All the numbers of the flying darts should be recorded. Those with a high failure rate should be marked as key points and eliminated if necessary.

In addition, it is recommended to create a set of Feida "Health Management Form", including usage duration, maintenance records, frequency of parts dropping, etc., to ensure that "problems are replaced in advance and not repaired until they break down".

When it comes to adjusting a Feida, it all comes down to details and perseverance

Adjusting the flying motor is actually not difficult, but the challenge lies in persisting over the long term. Many people do a good job in the initial adjustment, but later, for the sake of convenience, they just install and use it casually. In the end, either the installation deviates or the yield rate drops.

In a nutshell: The stability of Hanwha Feida does not depend on doing a single step right, but on not letting up on any detail.

From installation, tensioning, tape feeding, material feeding to maintenance, as long as every step is in place, the surface mount technology (SMT) machine will naturally run steadily, fast and deliver goods with peace of mind. To enhance the efficiency of the entire SMT line, Feida must not rely solely on experience.