What are the advantages of Rio Tinto's fully automatic immersion welding machine over wave soldering?

What are the advantages of Rio Tinto's fully automatic immersion welding machine over wave soldering?

Rio Tinto's fully automatic immersion welding machine has multiple advantages. The following is a detailed elaboration of its advantages:

• High-efficiency spray preheating system: The Rio Tinto fully automatic immersion welding machine is equipped with a high-efficiency infrared preheating system and a precise step-by-step spray system, which can ensure a fixed supply of flux and uniform preheating, thereby improving the welding quality. Meanwhile, the preheating consistency of the spray is good, reducing unnecessary waste.
• Intelligent PLC control system: Through a 7-inch industrial touch screen and PLC control, intelligent operation and control have been achieved, significantly enhancing production efficiency.

• Multi-board simultaneous soldering mode: The Rio Tinto S600D PLUS fully automatic dip soldering machine supports small board multi-board dip soldering mode. It can switch between single-board and multi-board modes as needed to adapt to PCB boards of different sizes.
• Multiple preheating modes: It can be set to stay mode (in conjunction with fully automatic tin immersion machines) and traditional non-stay mode (in conjunction with modular wave soldering or traditional wave soldering) to meet different soldering requirements.

• Energy-saving technology: Utilizing ductile iron heating plates (patented by Rio Tinto), energy-saving effects can reach up to 40%. Meanwhile, far-infrared heating technology features high efficiency and energy conservation.
• Durable materials: The tin furnace is made of high-quality imported stainless steel, with ductile iron heating plates and aluminum silicate insulation materials for insulation, ensuring that the equipment can operate for a long time at high temperatures without being easily damaged.

• Automated management: The equipment is equipped with an automatic tin slag cleaning function, reducing the trouble of manual cleaning. Meanwhile, the automatic detection technology for tin furnace liquid level can monitor the liquid level of the tin furnace in real time, ensuring the stability of the soldering process.
• Easy to maintain: The equipment is rationally designed, facilitating repair, cleaning and maintenance. The modular design enables components such as the preheating system and the spray system to be replaced or repaired separately, reducing maintenance costs.

• High-quality welding: Rio Tinto's fully automatic immersion welding machine adopts advanced welding technology and equipment, ensuring the consistency of welding quality. The oxidation of solder and power loss caused by welding are only 1/8 of those in traditional wave soldering, which greatly improves the welding quality.
• Suitable for double-sided mixed assembly welding: The equipment has a powerful welding function, capable of meeting the requirements of high heat and double-sided mixed assembly welding, which is irreplaceable by traditional wave soldering and selective wave soldering.

In conclusion, Rio Tinto's fully automatic immersion welding machine has multiple advantages, including high production capacity, low loss, flexibility and multi-functionality, energy conservation, environmental protection and durability, intelligent management and maintenance, as well as high consistency in welding quality. These advantages make Rio Tinto's fully automatic immersion welding machines have broad application prospects and market demand in the electronics manufacturing industry.