Which is better, an electric feeder or a mechanical feeder? Trend changes as seen from Hanwha feeders

Which is better, an electric feeder or a mechanical feeder? Trend changes as seen from Hanwha Feida

In the world of surface mount technology (SMT) machines, Feida is definitely one of the main characters. It is responsible for delivering components one by one precisely to the surface mount head, directly affecting the speed and stability of the surface mount. When it comes to Feida, many people are torn about one question: Electric Feida or mechanical Feida, which one is better? Especially for a big brand like Hanwha, there are many Feida series, and the styles alternate between the old and the new. Have you really understood their differences and trends? Today let's talk about this matter.

Let's first talk about what mechanical feida and electric feida are

The mechanical feeder, as the name suggests, is a traditional design that uses mechanical gears and springs to push the material belt. Its structure is simple, sturdy and durable, and it has been in use for over a decade or even longer. Hanwha's SM series of feta is a typical representative of mechanical feta.

An electric feeder, simply put, is a feeder that uses a small motor or servo system to drive the feeding process. The emergence of electric feida marks the beginning of Feida's progress towards intelligence and automation. For instance, Hanwha's latest Decan series Feida falls into this category.

The advantages and disadvantages of mechanical flying vehicles

Mechanical flying motors have several major advantages:

• The structure is simple, the failure rate is low, and maintenance is easy.
• The cost is relatively low, making it suitable for small and medium-sized factories with limited budgets.
• Strong compatibility, complete range of material tape specifications, basically covering from 8mm to 56mm.

But the drawbacks are also quite obvious:

• The feeding speed is restricted by the mechanical structure, and the maximum production capacity is limited.
• Springs and gears are prone to wear and tear and require frequent maintenance over long-term use.
• The degree of intelligence is low, and it cannot automatically identify the information of the material belt, which is prone to operational errors.

In simple terms, the mechanical Feida is like an "old ox", reliable and durable, but it doesn't have many fancy intelligent functions.

The advantages and challenges of the electric feeder

The advantages of the electric feeder lie in:

• The feeding accuracy is high, and the feeding distance can be fine-tuned for more accurate mounting.
• It is equipped with intelligent recognition function, which can automatically detect the width of the material tape and the remaining material quantity, reducing human errors.
• Supports remote monitoring and fault early warning, making maintenance more scientific.
• Support high-speed surface mount technology to enhance production line efficiency;

However, the electric feeder also has its own challenges:

• The cost is relatively high and the investment threshold is quite large.
• The structure is complex and the maintenance has high technical requirements.
• The reliability of the motor and control module needs to be strictly controlled. A slight oversight may lead to a higher failure rate.

Therefore, electric feida is suitable for large factories and high-end production lines that have high requirements for automation and production efficiency.

The trend changes of Hanwha Feida

The development of Hanwha Feida is like a microcosm of the surface mount technology (SMT) industry. In the early days, mechanical flying motors were the mainstream and won over a large number of small and medium-sized enterprises with their simplicity and durability. With the trend of automation upgrades, Hanwha has begun to vigorously promote electric feeder technology, and the Decan series is the best example.

The Decan series of Feidars are not only intelligent but also support automatic calibration and remote monitoring, helping factories achieve unmanned or minimally manned operation. It is Hanwha's layout for future production lines and also a barometer for the overall upgrade of the industry.

However, Hanwha has not given up on mechanical Feta. The SM series remains a key force in the mid-to-low-end market. After all, not all customers need such high-end configurations.

Which Feida is more suitable for you?

In fact, both mechanical and electric fivers have their own advantages. Which one to choose depends on the actual situation of your factory:

• If you are a newly established small factory or your production line does not need to operate at high speed, a mechanical feeder is reliable enough and the cost is also controllable.
• If you are a large factory with a high output and want to improve efficiency and reduce manual intervention, an electric feeder is a more suitable choice.
• In addition, if you have multiple production lines, it is recommended to configure different Feida according to the importance of each production line and allocate the budget reasonably.

Mechanical feida and electric feida are actually like two different "weapons". There is no absolute good or bad, only whether they are suitable or not. The changes in Hanwha Feida reflect the trend of the entire SMT industry moving from traditional to intelligent. In the future, with the advancement of intelligent manufacturing, electric flying motors will become increasingly popular, but mechanical flying motors will not disappear immediately. They will coexist for a long time.

So don't just focus on which new trend. The key is to look at your needs and choose the right one. Only in this way can the surface mount technology (SMT) machine run more smoothly and the production line be more efficient.