High Speed Automated X-Ray CT Inspection System
VT-X750 Case Study
The X750 is designed for non-destructive inspection of 5G infrastructure/modules and in-vehicle electrical components, delivering high-definition, high-quality inspection using full 3D-CT technology. In recent years, the VT-X750 has been extensively used for:
- Solder void and filling inspection of through-hole connectors in power device final assembly (IGBTs, MOSFETs)
- Integrated machine and electric power component inspection
- Applications in aerospace, industrial equipment, and semiconductor industries
In-line Full Inspection Coverage [Omron Patent]
The VT-X750 represents a significant advancement over previous Omron 3D-CT technology, establishing it as the fastest X-Ray inspection system available*.
Key improvements include:
- Enhanced automated inspection logic for various components (IC heal fillets, PoP devices, through-hole components, press-fit connectors)
- Increased inspection speed enabling complete in-line coverage via 3D-CT methodology
* Based on internal investigation conducted October 2021
Time measurement based on full PCB inspection of M-size substrate (excluding load/unload time). Includes 3D inspection of both board sides with 2 BGA components (2000-3000 pins each) or SiP.
Visualize Solder Joint Strength
OMRON's proprietary 3D-CT reconstruction algorithms deliver exceptional solder shape recognition and defect detection capabilities. The quantitative analysis enables:
- Automated inspection processes with minimized defect escape risk
- Fast, repeatable operation for consistent quality assurance
Design Constraint Free Operation
Omron's 3D-CT technology overcomes the challenges posed by dense and dual-sided board designs, eliminating traditional X-Ray inspection limitations.
Advanced Inspection Features
- Auto-Judge Criteria Setting [Patent Pending]: Reduces programmer dependency through dynamic analysis using Omron AI with quantitative decision making
- Integrated 3D Cross-Sectional Display: Simplifies inspection criteria understanding
- Rapid Program Creation [Omron Patent]: AI-assisted new program development with automated generation from CAD data
- Accelerated Simulation [Omron Patent]: Determines optimal tact and exposure dosage for each component
Zero Downtime Operation
Omron's global support infrastructure ensures continuous production with comprehensive maintenance services including:
- Machine monitoring for predictive maintenance
- Remote access for emergency support
Radiation Exposure Reduction
The system incorporates advanced radiation management technologies:
- High-speed, low-radiation imaging with standard protective filters
- Parts radiation exposure simulator [Omron Patent] for accurate top/bottom side PCB component exposure prediction
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